Orpheus Pico PC

Someone might have accidentally swapped the mosfet’s gate and source in the pcb.. got it today with this pretty surprise. Fixed it…

And got the friendzone! Feeling so free now

did some work on jst connectors holders and started thinking about how to make the screen + buzzer assembly. Asked the girl I like if she wants to go out this thursday and she said yes. Idc if she ends up saying no or yes to my declaration what i want is to get out of this grey zone im in with her where i dont understand if she shares my same feelings

I should work on the radiator.. but I dont even know how to make it in the first place with my limited resources and tools. So I worked on the pc’s keyboard, to procrastinate that.. Simple 3 keys keyboard. Will have up, down, confirm.

The more I go forward with this project the more I realise the limitations of working with copper and limited space when having no dedicated tools. The water block is a pain I still did not figure out, and so is the radiator.. and then? the silicone tubes will be bent so much that they will exert a force I dont know my radiator and water pump holders will handle.. Dont know really how to proceed.

Printed everything that had to get tested:
-Water tank
-Back plate sliding mechanism
-PCB PSU
-Water pump a little bit extended holder
-JST holders

• worked on water heatsink holder

As said, I reworked the left panel of the case so it supports both 30mm and 40mm PSUs.

Worked on the PCB-using PSU.
Will now change left panel so it works with different PSUs without having to change it every time.

After some small final changed to the PSU pcb I ordered it. I decided I will not be using screw connectors or any sort of connectors for practical reasons. I made the pcb longer so the solder connections poke out and so soldering to it would be easier while having the PSU assembled.

I did not devblog much lately as I have been working, or at least trying to, on the heatsink. Spent a whole day using a handsaw to cut copper, soldering with heatgun + plumber solder, using epoxy putty… just for it to leak at inflow / outflow connections. Tried asking some family friends if they have cnc machines at their factories but no one does sadly. My next attempt will be by using a 1 inch copper tube as the main chassis to which I’ll solder bottom and top plates with oxygen + acetylene (that is, if, I get access to oxygen + acetylene from plumber father friend). If I fail in doing that because of the small size of the object I’ll try to invent something else. So far I have low expectations :(

But I will not give up.

Many changes, most notably:
Reworked front panel,
Decided to work on a PCB for the PSU as I have an expiring grant from High Seas.
Reworked button holder,
Reworked back panel and its attachments, so also top and bottom case parts,
Reworked how front and left panels attach by doubling the amount of screws
Reworked pump holder

Reworked on the front mesh panel. I could not stand the old one

Finished front panel. Not particularly satisfied with it, so might change it in the future.

Printed most of the panels, they fit in a weird way but they do fit. Got a few more things to fix. Will then work on back side panel and finally figure out front mesh. Then it will be time to work on the heatsink..

First print showed many problems.
-The space taken by the rails for the side panels makes it hard to screw in the screws without bending the top or bottom of the case.
-The middle panel warped where the PSU should go.
-I completely, completely forgot clearance on the top and bottom of the middle panel. Inserting it into the top and bottom pieces was extremerly hard.
-In standoffs the space left for the screws head isn’t enough. They don’t fit.

Spent the time fixing these issues

Started working on the mesh. Will leave it unfinished as I have to decide what button to use (mechanical kb one or simple one). Will now work on the back side panel.

top plate finished, its turning out great! Cant wait to print it and have nothing fit correctly 😭

Front panel made

Made the left panel.

Worked on the middle plate.

Decided to split the case from a single object to the different panels that screw in together.. Printing the case as a single object would have generated way too many supports and would have made prototyping a hassle. Bottom of the case in the pic

Might have forgotten a screw terminal in the old design.. well that’s fixed. Also had to change it a little bit to make it fit the now smaller psu.

More work on the case. Need to make the airflow cutout for the back and then I can move to the front panel.

Added the 3 slots which will be needed for the 2 extensions (oled screen, keyboard) + empty one for more ideas

Working on the case I decided to scale down the PSU.
The main issue were the screw connectors I was using taking up most of the space height wise, and I cut and filed down the excess plastic in them to make them 2/3 of the original size they were.

Final changes to water pump holder, kept working on the case while the prototypes were printing.

Final change to psu connector. Started working on water pump holder but I took wrong measurements and have to measure everything again. Oh how much I hate not finding data sheets

Added one more screw to secure psu cover to the body. Fixed various tight fits. Changed the breakout board holder as I didn’t like how the old one barely held the breakout board inside.

Designed the PSU + screw terminals connector, will now print to check if everything fits as it should.

Measured and recreated all the components I will use in the project to get a rough idea on how to design the case and the various modules around them.