Aman OS V2: Custom Portable ESP32 Device

Hey everyone!

Quick update on the AMAN OS v2 ESP32 project (and a proper devlog)

CASE DESIGN PROGRESS:
I’ve been working on the 3D case design in Fusion 360 and made some solid progress. Created a full-body model to visualize the overall form factor and proportions - 140mm × 72mm × 28mm with rounded corners and all the major features (display opening, camera holes, side buttons, ports).

The model came out looking really clean! It’s helping me finalize the exact placement of components and getting a feel for how the device will look and feel in hand.

CURRENT STATUS:
✅ Overall case shape and dimensions finalized
✅ Display opening positioned (56×38mm with 2mm bezel)
✅ Camera placements marked (front 8mm, rear 10mm)
✅ Side buttons and port locations defined
✅ Rounded corners for ergonomic grip

NEXT STEPS (After Break):

• Split the model into front shell and back panel
• Add internal mounting features (ESP32 board mounts, battery clips, screw bosses)
• Refine the design for 3D printing
• Export final STL files
• Start ordering components!

TAKING A BREAK:
I’ll be stepping away from the project until March 12th to focus on some other commitments. Need to recharge and come back with fresh eyes for the final CAD work.

See you all in March!

• Aman

added detalis to the bread board and button

a LOT more code

somemore code

shi ton of more code

making the electronics

started the code

new design for the outer case

Made new design

few more circuits

built the boards

made huge changes

did some more 3d moddeling

completed a lot of projects in bluepprint and decided to do some work on this project just did some more work on the 3d model

after a lott of research changed from the samsung gt star to an esp32 and started 3d modeling

did research on the possibilities